CNC Router: Difference between revisions
Jump to navigation
Jump to search
No edit summary |
|||
| Line 37: | Line 37: | ||
*SPINDLE | *SPINDLE | ||
**24,000RPM (currently set to 12,000RPM) | **24,000RPM (currently set to 12,000RPM) | ||
**[[CNC Router Collets|ER11 collets]] | **'''[[CNC Router Collets|ER11 collets]]''' | ||
**[[1.5KW Water-cooled Spindle motor + VFD]] | **'''[[1.5KW Water-cooled Spindle motor + VFD]]''' | ||
**Diameter: 80 mm x Length: 205 mm | **Diameter: 80 mm x Length: 205 mm | ||
**Power: 1.5 KW Voltage: 220V | **Power: 1.5 KW Voltage: 220V | ||
Revision as of 11:57, 20 January 2021
Overview
- Make: CNC Conversion Kit
- Model: 4'x4'x7"
- Control Software: Mach3 Version 3.043.062
- CAM Software: Vectric VCarve Pro - Makerspace Edition
Learning
- CNC Router Training wiki page
- Vectric - Intro to CNC (PDF, 3.5MB)
- Router Bit Basics for CNC (PDF, 3MB)
- Payment for Instruction / Signoff / Maintenance - $50, https://makerspacenanaimo.org/cnc/
Specifications
- Work area dimensions
- Z-axis travel 7"
- X-axis travel 48"
- Y-axis travel 48"
- 4 x High-precision C7 ball screw Q16mm pitch 5mm (C7). 8mm diameter coupling end.
- 6 x 25mm Precision Linear Rail Guideway with 12 V bearing blocks for Y X and Z.
- 1 x Set of nuts, bolts and washers.
- Aluminum parts
- Thickness 1/2 inches and 3/4 inches
- Aluminum extrusion 60mm x 60mm, 30-series slots
- X axis bridge 2x6060 mm (2.36" x 2.36")
- Y axis Frame 6060 mm (2.36" x 2.36")
- SPINDLE
- 24,000RPM (currently set to 12,000RPM)
- ER11 collets
- 1.5KW Water-cooled Spindle motor + VFD
- Diameter: 80 mm x Length: 205 mm
- Power: 1.5 KW Voltage: 220V
- Water pump for spindle
- CNC Driver Controller
- 4 x Digital Stepper driver: CCK5560 24V to 50V (manual, wiring details)
- 1 x Power supply: 600W 48V 12A
- 1 x C10 breakout board (link)
- Stepper Motor
- Jinsanshi Motor 57HS112-3004A635-A24 [1]
- 4 x Stepper Motor 425 oz. In.
- 1.8° /200 Steps Per Rev.
- 3 Amps Current Per Phase
- 4-wire Bi-polar
- 1/4" shaft
- Couplers
- 6.35mm (1/4") x 8mm, D25L30 helical
- Limit Switches
- Speed 40000mm/minute
- The weight of Cnc router 300 pounds " 150kg "
- Full Build Instructions with diagrams
- Wiring tutorial : wire and setup digital driver with C10 board, and power supply
- 4-Channel Relay Board
Maintenance Log
- E-stop switch failed; unreliable contacts
- 2018/09/02 - replaced with premium Sprecher & Schuh
- X-axis stepper coupler failed
- 2018/09/12 - replaced with similar spiral wound-style as temporary; ordered lovejoy-style
- Z-axis found slipping/losing position
- 2019/03/xx - replaced Z-axis stepper motor coupler with lovejoy-style
- 2019/05/xx - X-- & X++ limit switches moved outboard
- collision possible between gantry riser brackets and z-axis now --REQUIRES RESOLUTION
- 2019/08/xx - X-axis coupler found spinning on ballscrew end
- one set screw found missing, re-tightened remaining set screw
- 2019/09/10 - B-axis (Y-axis slave) home proximity sensor found damaged, homing procedure not functional
- 2019/09/14 - replaced proximity sensor [2]
- 2020/03/05 - Spindle VFD fault "EoCn" - overcurrent on longer-running job (30 mins?) - Mark
- unresolved
- 2020/03/11 - some features of Mach3 not functioning correctly
- STEP JOG mode non-responsive; breaks Mach3; requires restarting program
- MDI input non-responsive
- Single-block mode ignored
- 2020/03/13 JP - spare parts ordered
- 2x ER11-A collet nuts
- 1x ER11-1/8", 1x ER11-1/4" collets
- 2020/03/16 - spindle water coolant reported not flowing
*2020/08/29 - spindle reported not turning on -resolved; likely VFD overcurrent error; probably cleared by power cycle.
Approved Users
(this is a list of users that have been signed-off on using the machine)
- Jordan P.
- Tim R.
- Mark S.
- Bill W.
- Jamie M.
- Owen H.
- Evan Su.
- Evan Sm.
- Keith B.
- David S.
- Nick H.
- Steven K.
- Rylan R.
- Simon T.
- Ken S.
- Kent K.