Metal Lathe

From Makerspace Nanaimo
Revision as of 09:32, 19 July 2019 by Jordan (talk | contribs) (→‎Maintenance: added pictures of switches)
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About

Documentation

Training Requirement

YES, introduction, one-on-one

Safety Requirement

  • Eye Protection
  • Short Sleeves
  • Long hair tied back
  • No gloves or jewelry

Cleanup requirement

  • Tools put on shelf
  • Material removed from chuck
  • Chips swept & vacuumed from all surfaces (carriage, chip pan, floor)

Contact

metalshop AT makerspacenanaimo DOT org

  • Jordan P.
  • Jordan B.
  • Dan S.

Approved materials

NO HARDENED STEEL - a hand file must be able to cut it (< Rc 35)

  • Aluminum (6061, 7075)
  • Steel (1018 mild steel, 12L14 leaded, 4140)
  • Stainless Steel (303,304,316,17-4PH)
  • Bronze
  • Brass
  • Plastic (UHMW, Acetal, Acrylic, Polycarbonate)

Approved cutting fluids

NO WATER-BASED FLUIDS

For Aluminum:

  • WD-40
  • Relton A-9

For Steel:

  • Tap Magic
  • Rapid Tap
  • Any light/dark thread cutting oil

Learning

Vendors

Raw Materials Hardware Tooling & Accessories


Machine Specifications

Specifications Standard Equipment Features
  • Motor: 2 HP, 220V, single-phase, 8.5 Amps, 60 Hz, 1725 RPM
  • Swing over bed: 12"
  • Swing over gap: 17"
  • Swing over cross slide: 7"
  • Distance between centers: 36"
  • Bed width: 7-1/4"
  • Spindle bore: 1.57" (40mm)
  • Spindle nose taper: MT#5
  • Spindle nose: D1-4 Camlock
  • Cross slide travel: 6-1/4"
  • Compound travel: 3-1/4"
  • Carriage travel: 30-1/2"
  • Tailstock barrel taper: MT#3
  • Tailstock barrel travel: 4"
  • Number of speeds: 9
  • Range of speeds: 70, 200, 220, 270, 360, 600, 800, 1000, 1400 RPM
  • Height w/o stand: 23"
  • Height w/ stand: 54-1/2"
  • Length w/ stand: 61"
  • Width of stand: 26"
  • Approximate shipping weight: 1330 lbs.
  • 6" 3-Jaw chuck with 2 piece reversible jaws
  • 8" 4-Jaw chuck with reversible jaws
  • 10" faceplate
  • Steady rest with roller tips
  • Follow rest with roller tips
  • Toolbox
  • Quick-change tool post with one tool holder
  • 2 MT#3 dead centers (1 carbide tipped)
  • 1 MT#3 live center
  • Set of seven change gears
  • 1/2" chuck w/ MT#3 arbor
  • High-quality NSK spindle bearings
  • Removable gap bed allows turnings up to 17" in diameter
  • Nine spindle speeds - ranging from 70 to 1,400 RPM
  • Easy-to-use lever controls
  • Hardened and ground cast-iron bed
  • Cuts 4-112 Standard TPI and 0.2-4.5 Metric
  • Full-length splash guard
  • Spindle on/off reverse switch on carriage
  • Halogen work light
  • Ball-bearing steady/follow rests
  • Outboard end support screws
  • Socket for tailstock lock
  • Heavy-duty steel stand
  • Cast-aluminum gear cover

Maintenance

  • 2019/07/17 JP - power control lever switch contacts found broken; e-stop broken
    • replaced both; NO & NC contacts are "LAY37" / "LAY7" / "PBCY090" modular switch contacts; should order more [1][2]
      • Pics: 1,2,3,4
      • E-stop: 1 NC (red)
      • Rotary Switch: 3 NC (red), 1 NO (green)